| Name |
Techniques |
Qty |
| Paper feeder |
- Hydraulic pressure: Max. 12MPa.
- Effective width:800-2000mm; max. paper roll diameter: Φ1400mm.
- Max. support weight: 2.5T
- Net Weight of paper reel stand: 3 tons
- Inner diameter of paper roll: Φ76mm/100mm
- Paper web tension controlled by multi-point pneumatic brakes, ensure the paper tension evenly.
|
3 |
| Paper pre-heater |
-
- Consists of tension rollers with flexible spring pressure applied on roller to adjust the paper tension automatically.
- Metal cover (with small holes) to cover the heating elements, prevent the paper trash falling down to get on fire.
- Heating power: 24kw
- Temp. :-100 celsius degree
|
1 |
Gluing unit1 |
- 5 layers of gluing unit in one station.
- Gluing system consists: glue applying Roller+ glue feeding roller +glue doctor roller, the distance between each roller can be adjusted through hand wheels (connected with worm and gear box, precise to control the glue thickness
- Wall panel, processed by planning machine, the panel straightness controlled within 1mm from bottom to top; Two panels(30mm thickness) are bored together by CNC machine
- Glue applying roller production flow: heater treatment---machining-grinding machine--- anilox roller process--- fine grinding---polishing---coated with Hard Chrome (0.05mm) --- polishing
- Each gluing roller can be adjusted in axial direction by hand wheels, to ensure perfect glue lines.
- Gluing roller quick change system, 10 minutes to change the whole set of gluing rollers.
- Five layers of paper gluing in one station, easier to operate and adjust.
- Paper No Touch system: This system is working only when the machine needs to be stopped temporary, the air cylinder can push away the paper from glue applying roller, to avoid the paper stick on the roller and breaks while re-start the machines.
|
1 |
| Drying machine unit& rubber roller driven unit |
- Conveyor roller is 320mm diameter rubber roller as the main driver
- 12mm aluminum as curve hot board, laminated paper touching hot board and moisture comes out freely after heating.
- Electric heating power: 30 kw
- Temperature control: Digital temperature control, automatically adjust the heating temperature.
- Motor power:3Kw
|
1 |
| Final gluing machine |
- Gluing system consists: glue applying Roller+ squeezing roller +glue doctor roller, the distance between each roller can be adjusted through hand wheels and sliders.
- Wall panel, processed by planning machine, the panel straightness controlled within 1mm from bottom to top; Two panels(30mm thickness) are bored together by CNC machine
- Glue applying roller production flow: heater treatment---machining-grinding machine--- anilox roller process--- fine grinding---polishing---coated with Chrome --- polishing
- Each gluing roller can be adjusted in axial direction, to ensure perfect glue lines.
Glue roller change: 1 minutes to change to different cell size.
Glue break system, to make one piece no glue every certain layers
|
1 |
| Horizontal cutting unit |
- Knife holder choose ductile cast iron structure, machine frame use 60mm thickness heavy duty steel plate
- Production flow: welding frame-heater treatment (whole frame)---machine frame and knife holder frame processed by CNC machine center (one time)--- assemble knife frame on machine frame
- Knife: German material, made in Taiwan
- Knife cutting on high precise linear guide(ABBA brand,)
- Bearing in cutting system: NSK/JNS (Japanese brand)
- Collecting table height controlled by servo motor, thickness of honeycomb set on touch screen, controlled by PLC system.
- Max. speed: 820 Cuts/min.
- Lubrication system: With 2L dual display oil pump can automatically oil lubrication ration and timing
- Weight of cutting unit: 10 tons
- Lifting height: 0-100mm
- Cutting tolerance: +- 0.1mm, the honeycomb collecting table is planned, flatness is within 0.05mm, connected with Delta Servo Motor, ensure the cutting height of honeycomb in precise.
|
1 |
| Honeycomb conveyor |
Belt conveyor feed the honeycomb into the stacking area.
Stacking table height adjusted automatic according to honeycomb stacking height.
Max. stacking height: 1200mm
|
1 |
| Electric control system |
PLC system control the whole line, make every unit working in same pace.
7" touch screen displays production condition and setting parameters. |
1 |
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